Key Features

1. Ultra-High Precision Cutting
   • Achieve micron-level accuracy (±0.02 mm) with advanced galvanometer scanners or high-precision motion systems.
   • Ideal for intricate geometries, small holes, and complex contours required for battery housings (e.g., cooling channels, terminal slots).
2. Material Versatility
   • Compatible with a wide range of battery housing materials, including aluminum alloys, stainless steel, copper, and nickel-plated steel.
   • Supports varying thicknesses (0.5 mm to 8 mm) without compromising cut quality.
3. Non-Contact Cutting Technology
   • Eliminates mechanical stress on materials, preventing deformation or burrs on delicate battery casings.
   • Ensures clean, smooth edges with minimal heat-affected zone (HAZ), critical for maintaining structural integrity.
4. Advanced Fiber Laser Sources
   • Equipped with high-efficiency fiber lasers (1–6 kW power options) for fast, energy-efficient processing.
   • Superior beam quality (M² < 1.2) enables fine kerf widths (<0.1 mm) and reduced material waste.
5. Smart Automation Integration
   • Compatible with automated loading/unloading systems, robotic arms, and in-line quality inspection tools.
   • Seamless integration with Industry 4.0 platforms for real-time monitoring and data-driven optimization.
6. Dynamic Focus Adjustment
   • Automatically adjusts focal length to accommodate uneven surfaces or curved battery housing designs.
   • Ensures consistent cutting quality across 3D geometries.
7. Eco-Friendly Operation
   • Minimal consumables (no gas/liquid cutting agents) and reduced energy consumption compared to traditional methods.
   • Fume extraction systems ensure compliance with workplace safety and environmental regulations.

Competitive Advantages

1. Superior Productivity
   • High-Speed Processing: Cuts up to 20% faster than mechanical methods (e.g., punching, milling), with speeds exceeding 50 meters/minute for thin materials.
   • 24/7 Operation: Robust design and low maintenance requirements ensure uninterrupted production cycles.
2. Cost Efficiency
   • Reduced Tooling Costs: No need for custom dies or replacement blades.
   • Material Savings: Nesting software optimizes material usage, minimizing scrap rates.
3. Enhanced Quality & Consistency
   • Repeatable precision ensures uniform part dimensions, critical for airtight sealing and assembly of battery packs.
   • Burr-free edges reduce post-processing steps (e.g., deburring, polishing).
4. Flexibility for Customization
   • Rapid reprogramming for design changes or new battery housing prototypes, accelerating time-to-market.
   • Adaptable to small-batch or mass production needs.
5. Improved Safety
   • Fully enclosed cutting chambers with safety interlocks protect operators from laser exposure and debris.
   • Real-time fault detection systems prevent overheating or misalignment issues.
6. Long-Term Reliability
   • Fiber laser modules boast a lifespan exceeding 100,000 hours, ensuring low total cost of ownership (TCO).
   • Modular design simplifies upgrades and repairs.

Applications in Battery Manufacturing

• EV Battery Trays: Precision cutting for lightweight aluminum housings with thermal management features.
• Cylindrical/Pouch Cell Casings: Clean cuts for sealing surfaces and venting mechanisms.
• Busbars and Terminals: High-speed processing of conductive materials with minimal oxidation.

Why Choose Our Laser Cutting Systems?

Our machines are tailored to empower battery manufacturers with faster throughput, higher yield rates, and unmatched precision—key factors in meeting the growing demand for next-generation energy storage solutions. By integrating cutting-edge laser technology with smart manufacturing capabilities, we help you stay ahead in the competitive EV and renewable energy markets.

Contact us today to explore how our laser cutting solutions can optimize your battery housing production line!